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Main structure and working theory The
machine consist of: blast room, platform, hopper, take-up
rollers, shot wheel, screw conveyor, elevator buckets, barrel
ends, dust catcher and so on. The working theory of this
machine is using high rotate speed blades to project steel
pills onto the work-pieces, hit off the sand, oxide on the
work-pieces. 3.1 Blast room The blast room are welded,
at the top of the room has shot wheel which is used to project
steel pills. The inside of the room has flights to protect the
room and place with a draught which is connected to the dust
catcher. The door is open at the front of the room which makes
it easy for loading and unloading, the door has guard limit
switch, the shot blast can only work when the door is closed. 3.1.1
Pedrail Imported American technology hardfield Mn flights,
which has long life. When the pedrail rotate one way,the
machine is working and when the pedrail rotate another way,
the machine is unloading. 3.2 platform The platform is
mainly for installation, adjustment and maintenance.
3.3 Bucket Bucket is used to store steel pills to ensure
enough steel pills supply. It has feeding pipe and valve
controls the feeding. 3.4 Shot wheel Shot wheel is
the most critical part, it has big effect on the cleaning
quality, maintenance and the life span of the machine.The
machine use curve blades shot wheel (which was the technology
imported from the US), mainly consists of blades, principal
axis, axis seat, distributor, directional set, board and drive
mechanism. The blades use 20CrMnMo material cementited and
quenched,the directional set, distributor and board all use
high Cr cast, the parts are heat treated and reach a hardness
of HRC60-65,have great wearable ability and life span. The
axis seat use 40Cr material and machined in CNC have high
accuracy. The axises are supplied to lots of well known
companies ,the accuracy is E grade.
Steel pills are fed in through inlet pipe, after passing
through distributor, directional set and blades they reach a
speed of 82m/s, which cleans the work-pieces effectively.
The blades are well checked during the making process to
less vibration and noise of the machine.
Feature: (1)simple structure, easy maintenance. (2)curve
blades, high speed steel pills, project angles adjustable. (3)easy
to change the blades, the directional set, distributor and
also be checked when changing the blades. 3.5 Steel
pill circulate system The system imported American company PANGBORN
technology and also integrate the screw conveyor, take-up
rollers, BE distributor and steel pill valve.
distributor: Use American company PANGBORN technoloy
BE type distributor, which can separate steel pills, sand,
oxide, dust effectively, the efficiency is almost 99%. High
distributing efficiency, not only prolong the life span of the
blades, directional set, shot wheel but also improve the blast
effect.
Distributor is one critical part of this machine, the
design affects the pills distributing directly. if the
distributor is not efficient, it will quicken the wear of the
blades, directional set, shot wheel, less their life span and
increase maintenance cost.
Screw conveyor: Screw conveyor is located down the
blast room, to collect the falling steel pills and raise them
to the bottom of turn-up set. Screw conveyor consists
Elevator bucket Elevator bucket consists of top, middle
and bottom cover, top drive unit, bottom drive unit, convey
belt, bucket, rotate speed counting unit and so on.
Steel
pill valve The valve is consists of valve body, cylinder
and solenoid valve, the solenoid valve controls the cylinder,
the cylinder drives the valve, Approx. 551.6Kpa compressed air
can make sure the valve works normally. The feeding quantity
can be adjusted by adjust the screw on the vale. This valve
has been proved effective by many years of usage. 4.the
machine has loading mechanism, loading mechanism consists of:
brackets, dolly and drive mechanism which can achieve auto
loading. 3.6. Lubrication system The lubrication system
consists of screw conveyor, turn-up rollers, distributor, shot
wheel and pedrail drive, loading bearings and reducers and so
on. 4. Control system The main circuit of the control
system uses 3~50HZ、380V,control circuit uses 380V/220V
transformer to supply the power. For easy operation and
maintenance, all the controls are installed in the control
panel which use auto-switches and keys to connect or cut the
power. The machine has auto timing operation, manual operation
and complete protection equipment.
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